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Product
Engineering |
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The
range of services offered under the product engineering domain
include concept design, engineering design iterations, FEA,
FEM, engineering change management, packaging design, and prototype
development leading up to production/manufacturing drawings.
As a part of our value engineering services, we help customers
with competitive benchmarking studies, reverse engineering and
product redesign. The use of common engineering standards, engineering
software platforms and industry norms in the design process
result in reliable designs that meet or exceed customer’s
technical requirements.
Just a few of
the examples of successful projects … a crank case redesign
for a motorcycle manufacturer, seat assembly redesign for a
car manufacturer, air duct design including CFD analysis for
an industrial company, gear box design and FEA for an automotive
manufacturer. |
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Areas
of Engagement: 
Product Design
Manufacturing
Engineering
Control
Systems
Competitive
Benchmarking
Testing
& Certification
Product
Manuals & Product Training
Tools:
CATIA
Unigraphics
I-deas
Solid
Works
Solid
Edge
AutoCAD
Nastran
HyperMesh
ANSYS
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Manufacturing
and Assembly |
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Manufacturing
and assembly services include design and fabrication of jigs
and fixtures, press tool designs, plastic injection mold designs,
casting design and simulation, and NC path simulation for products
designed by us as well as our customers. Through our extensive
tie-up with a qualified supplier base in the automotive, electronics
and sheet metal fabrication areas, we are able to support product
mixes of low-volume-high-complexity to medium-volume-high-mix
complexity.
We are able to
provide high volume manufacturing support of precision parts,
machined parts as well as molded parts through our partners’
facilities in China. The operations in Shenzhen and Suzhou are
built to handle high volumes of standardized part manufacturing,
as well as low volumes of high-mix and high-complexity type
of products. |
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Areas
of Engagement:
Components & System Design
Tool
& Fixture Design
Manufacturing
Process Layout
Assembly
Modeling
Digitization
Prototype
Manufacturing
Specialized
Manufacturing Services
- Precision
Machining
- Build-to-Print
- OEM/Contract
Manufacturing
Tools:
CATIA
Unigraphics
I-deas
Solid
Works
Solid
Edge
AutoCAD
Nastran
HyperMesh
ANSYS
FLUENT
CFX
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Our
strength in designing electronic boards has been a result of
our long association with leading semiconductor vendors such
as OKI, Fujitsu and NEC. We undertake complete turnkey solutions
in the area of electronic board design and manufacturing. We
work with customers to define the specifications and the key
deliverables to achieve optimal designs. Our areas of expertise
include designing with 8/16/32/64 bit microcontrollers /microprocessors,
DSP (Digital Signal Processor), and a combination of discrete
logic as well. We will design, test and certify products to
meet international safety and technical standards.
Our unique offering
in the area of electronic design is the re-engineering of older
designs to newer platforms. This results in enhanced product
features and capabilities, while leading to significant cost
reduction due to reduced board size, and cheaper, more powerful
chips and components. The reengineering effort also involves
software migration to open platforms as well as feature enhancements.
Through our strategic
alliance with CMS (Contract Manufacturing Service) companies
in the South-East Asia, we can provide fast turnaround for PCBA
manufacturing for low volume; high mix, to high volume low complexity
boards. |
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Areas
of Engagement: 
Hardware Development
Software
Design & Development
PCB
Design
Enclosure
Design
Testing
& Certification
Prototype
Manufacturing
Product
Support & Maintenance
Tools:
AutoCAD
PCAD |
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Embedded
design and development is a natural outgrowth of our expertise
in electronic board design and in delivering solutions using
DSP (Digital Signal Processor) based systems with embedded software.
We use industry leading embedded software platforms such as,
WinCE, VxWorks, Linux, PSOS and other Real Time Operating Systems.
Our strength
is in developing real time systems complete with electronic
boards, embedded software, associated sensors and signal processing.
One such example is a solution developed for a defence application.
It is based on a FPGA design from Xilinx (SPARTAN chip) involving
coding and burning of digital logic using Xilinx Toolkit and
VHDL, design and development of a PCI data processing card,
writing of firmware and device drivers in Windows NT and Linux. |
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 Areas
of Engagement:
Embedded Systems
Embedded
Software Development
Real
Time Systems Development
Tools:
RT Linux
RT API
Embedded
NT
VxWorks
Opal-RT
VisSim
PCAD |
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We
deliver highly cost-effective solutions, from concept design
to commissioning, through our partnership with a leading industrial
automation company with design and manufacturing facilities
in the South-East Asia. Robust performance is accomplished through
the use of industry standard components and controls that utilize
PLCs or custom computers. Our “Build-to-Print” service
offers our customers significant savings in manufacturing costs
as well as the advantage of building machines closer to their
regional sales and service markets.
Our capabilities
range from standard self-contained machines to conveyorized
solutions that integrate / retrofit into existing layouts. Our
dedicated teams of experienced designers and support engineers
deliver world-class solutions for your automation needs.
Areas of Engagement:
PLC-based Systems Design
Systems
Integration
Build-to-Print
Machines
Tools:
Auto CAD
PLC tools |
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Analysis,
modeling and simulation are an integral process of building
reliable and robust products. We have extensive experience in
areas of Finite Element Analysis (FEA), Finite Element Modeling
(FEM), and Computational Fluid Dynamics (CFD) for components
that are used in the automotive, aerospace, industrial, appliance
and power generation industries.
Expertize in
tools such as NASTRAN, HyperMesh, ANSYS, and CFX insures that
we meet our client’s needs and applications. Our design
reviews and recommendations result in significant benefits to
our customers in turn-around design time and cost savings. Our
services include analysis of composite aircraft structures for
structural rigidity, fatigue analysis and failure analysis.
Areas of Engagement:
FEA Analysis
3-D
Modeling
Computational
Fluid Dynamics
Vibration
& Structural Analysis
Thermal
Analysis
Tools:
NASTRAN
NISA
Hyper
Mesh
ANSYS
FLUENT
CFX
VisSim
Opal-RT |
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As
part of our product design and reengineering service, we undertake
projects to convert entire engineering databases from older
legacy systems to newer platforms. Part of the migration service
involves additional detailing and documentation to meet EDI
and ERP requirements. Drawings and documents are converted from
one platform to another without losing any of the details. Legacy
conversions from 2D to 3D drawings are a value added service
we offer to all our customers. In addition we specialize in
"duplitecture" services where we provide complete set of space
plan layouts for architectural and construction markets.
Areas of Engagement:
Legacy Systems Migration
Design
& Drafting Services
Product
Reengineering
Product
Redesign
Tools:
CATIA
Unigraphics
I-deas
SolidWorks
Solid
Edge
AutoCAD |
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us |
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